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Now more commonly and nostalgically known as heritage lanterns; our modern day counterparts still offer a stunning display of Victorian craftsmanship; typically handmade using highly polished copper sheets.
As well as being naturally attractive, copper is a tough and corrosion-resistant material offering incredible longevity. However, for projects where cost is a key consideration; copper can be prohibitive.
What if we could produce a similar effect at a fraction of the price?
Well, we can.
Our heritage lanterns look exactly the same as their copper counterparts but are constructed from aluminium.
Physically, chemically, and mechanically, aluminium is a metal like copper. It can be melted, cast, formed, and machined similarly but is significantly cheaper – you can expect to pay a third less.
And we believe aluminium offers many more benefits versus copper.
Let’s take a look.
The campaign for manufacturers to move to a resource-efficient, clean and circular economy is growing in momentum.
As manufacturers, we need to be responsible for our choice of materials.
The car industry’s electrification, energy storage, and 5G networks have skyrocketed the global demand for copper. Natural resources are depleting at an unsustainable rate; this year, copper supply is expected to move into deficit, and recovery isn’t likely any time soon.
This has several effects on the industry and our planet.
Copper prices are on the rise. Worldwide reserves continue to be depleted. As we all know, when a scarce commodity is in demand, there is a risk of theft; a downfall of copper fixtures, they could be stolen for the value of the raw material.
Aluminium offers a viable, more conscious alternative.
A coppersmith, also known as a redsmith, is a person who works with copper. With melting points of 1984°F, copper work requires a specific skill, which not many of us possess anymore.
Copper also has to be pre-treated, which means a longer manufacturing time, leading to longer lead times.
On the other hand, aluminium has a lower melting point of 1221°F, is soft, lightweight, fire-proof, and heat-resistant, plus easy to work into new shapes.
We can all recognise copper at a glance. However, it has to be lacquered to maintain that oh so recognisable colour, or within a short time, it will turn a dull brown before the blueish-green Verdigris appears.
While it may not be the same, we can closely match copper’s tones by powder coating the aluminium – you’d be nicely surprised by the results.
Copper is long-lasting, weathers well and is ideal for seaside applications, all very true.
Aluminium has been pegged as not holding up against salt and corrosive atmospheres, branding it ill-equipped for coastal applications. But this can be resolved with a robust, proven polyester powder coated finish.
Our heritage lanterns have been 1000-hour salt-spray tested, ensuring they are strong enough to guarantee performance (we are the only manufacturer to offer a 12-year warranty) even in coastal locations.
Furthermore, contrary to popular belief, aluminium is 100% recyclable, and during the recycling process, it retains 100% of its original properties.
Copper is well known for durability, strength, and protection against the elements – but it isn’t immune to corrosion.
Aluminium shouldn’t be discounted. As one of the lightest commercial metals available, with a weight of 2.7 g/cm and a density of approximately one-third of steel or copper, it dramatically cuts manufacturing costs.
Not only is it light, but it is also easy to manage and weather-proof – it’s clever, it self-protects through a stable oxide layer, and, when following some simple design guidelines, its corrosion resistance is superior.
We could rave about the properties for some time, it’s immune to the harmful effects of UV rays, ensuring optimal performance over a very long lifetime.
We have been led to believe that copper is much stronger than aluminium, however, it can be as strong as we need it to be. Its strength can be adapted to the application requirements by modifying the composition of its alloys.
Aluminium is an excellent heat conductor and, in relation to its weight, is almost twice as good a conductor as copper. It also acts as a superb heat sink for many applications that require heat to be drained away rapidly, so great for working with LED lights.
Aluminium is non-magnetic, making it useful for electrical shielding for connectivity.
We believe that aluminium presents an excellent alternative to copper in the manufacture of heritage lanterns. One which offers a similar aesthetic to copper yet is cheaper, more sustainable, and equally suitable in terms of strength and performance.
Convinced? Please take a look at our popular heritage range below ⬇
Unit F1 Grafton WayWest Ham Industrial EstateBasingstoke, HantsRG22 6HY
01256 308467
©2020 Acrospire
Making customer-first problem solving our focus, we were born from a belief that the lighting industry deserves better. Specifying lighting or EV shouldn’t be complicated: everyone deserves the right product, built to last, delivered on time and with a smile by a team who love what they do.
Making customer-first problem solving our focus, we were born from a belief that the lighting industry deserves better. Specifying lighting or EV shouldn’t be complicated: everyone deserves the right product, built to last, delivered on time and with a smile by a team who love what they
At Acrospire, education is key to improving the quality of our products. We engage with our supply chain to learn about new technologies and actively participate in industry events and industry bodies, such as the ILP and the HEA. We continually list
We focus on our customers not our competition. We manufacture our products in the UK: with the exception of our solar products, our supply chain is within a 60-mile radius of our factory in Basingstoke: to maintain greater control over quality. We al
Speed of response is crucial when it comes to resolving warranty issues. If we’ve made a mistake, we own it, get to the root cause, and fix it as quickly as possible. We believe in timely communication with our customers and making the resolution pro
Test and Test Again
We believe in independent testing and certification. Our new product development is in line with ISO 9001. Many of our products hold ENEC Certification. To meet the requirements of ENEC we also send random product samples for third party safety testi
Our product design is another key factor in our ability to offer a 12-year warranty. We value engineer rather than cost cut, never compromising on quality. We stick to our processes and engage with our supply chain to ensure that every product meets
Making customer-first problem solving our focus, we were born from a belief that the lighting industry deserves better. Specifying lighting or EV shouldn’t be complicated: everyone deserves the right product, built to last, delivered on time and with
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Our story
The idea for Acrospire was formed in 2012 when founder Tim envisioned a different kind of lighting manufacturer: one that would not only deliver outstanding customer experiences but also prioritise fair treatment for its employees.
We’ve come a long way
Motivated by the belief the industry wanted and needed better, Tim shared his plan to establish his own venture with Hatty, who simply couldn't let him do it alone.
The rest, as they say, is history.
Protecting local jobs and ensuring the best quality possible.
Working from a rented office by day and assembling lanterns in a garage at night, Tim and Hatty set to work.
11 Years later
Acrospire now inhabits a 14000² ft manufacturing facility in Basingstoke, Hampshire. We’re a proud partner of the Made in Britain scheme, ISO9001 certified and a member of all relevant lighting industry trade bodies.
Along with great relationships with our customers and a great team! We've attracted some of the most experienced members of the lighting industry, all by following one golden rule.
A simple ethos
That runs through all that we do. Customers who have made the switch to Acrospire have found working with us to be a breath of fresh air.